GBPI Y310L – 3-Chamber Coulometric Oxygen Permeability Analyzer (OTR)
- Advanced 3-station coulometric sensor oxygen transmission rate (OTR) analyzer for high-barrier films, sheets, and packages
- Full testing compliance with ASTM D3985, ASTM F1927, ASTM F2622, ISO 15105-2, DIN 53380-3, and JIS K7126-2
- Testing range of 0.05 to 1,000 cm³/(m²·24h·0.1MPa) with resolution of 0.0001 cm³/(m²·24h·0.1MPa)
- Three completely independent test chambers for simultaneous testing of three identical or distinct specimens
- Integrated Windows touchscreen terminal and dedicated PC analytical software with real-time OTR curve display
- Precision internal thermodynamic control from 15 °C to 45 °C (±0.2 °C) and humidity from 0% to 100% RH
- Patented high-sensitivity coulometric sensor delivering long service life and exceptional low-barrier baseline stability
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The GBPI Y310L is an advanced laboratory-grade coulometric oxygen permeability analyzer engineered for the quantitative oxygen barrier characterization of plastic films, composite laminates, coextruded barrier sheets, and pharmaceutical packaging materials. Built in strict accordance with ASTM D3985, ISO 15105-2, ASTM F1927, ASTM F2622, DIN 53380-3, and JIS K7126-2, this three-station testing instrument provides packaging converters, resin manufacturers, and accredited test houses with exceptional measurement accuracy and analytical stability.
Oxygen barrier performance is paramount in preventing oxidative rancidity, microbial proliferation, and nutrient degradation in modified atmosphere packaging (MAP), pharmaceutical blister packs, and sensitive electronic displays. The GBPI Y310L coulometric oxygen permeability analyzer utilizes the standardized coulometric sensor method: a prepared test specimen is clamped between an upper oxygen chamber and a lower carrier gas chamber. High-purity dry nitrogen sweeps through both chambers to establish baseline equilibrium, after which high-purity oxygen gas is routed to the upper test cell. Driven by the partial pressure gradient across the barrier membrane, oxygen molecules permeate through the material into the nitrogen stream, which conveys them directly into an electrolytic coulometric fuel cell sensor. Within the sensor, each oxygen molecule generates four electrons, producing a quantitative electrical current strictly proportional to the oxygen transmission rate (OTR).
Three Independent Parallel Test Chambers
To maximize testing throughput, the GBPI Y310L features three completely independent test stations housed under a panoramic inspection cover. Technicians can execute tests on three duplicate specimens concurrently to generate compliant statistical averages, or analyze three distinct barrier formulations simultaneously without risk of mutual gas cross-contamination.
Integrated Touchscreen & Dynamic Environment Control
The Y310L incorporates an articulated industrial Windows touchscreen terminal, facilitating standalone parameter input, real-time curve monitoring, and onboard data storage without mandatory workstation coupling. An automated thermal jacket regulates cell temperature between 15 °C and 45 °C with ±0.2 °C precision, while a dual-circuit gas humidification system dynamically controls relative humidity from dry 0% RH up to 100% RH saturation.
The system software delivers automated baseline drift correction, certified reference film calibration protocols, multi-tier operator authority levels, and audit logs compliant with pharmaceutical GMP and FDA 21 CFR Part 11 requirements.
GBPI Y310L Coulometric OTR Analyzer – Technical Specifications
| Technical Parameter | Specification Details |
|---|---|
| Test Principle | Coulometric Sensor Method (Equal Pressure Oxygen Detection) |
| Applicable Standards | ASTM D3985, ISO 15105-2, ASTM F1927, ASTM F2622, DIN 53380-3, JIS K7126-2, YBB 00082003 |
| Testing Range | 0.05 ~ 1,000 cm³/(m²·24h·0.1MPa) |
| Measurement Resolution | 0.0001 cm³/(m²·24h·0.1MPa) |
| Number of Test Chambers | 3 independent test chambers (Simultaneous 3-sample analysis) |
| Temperature Control Range | 15 °C ~ 45 °C (±0.2 °C precision) |
| Humidity Control Range | 0% RH, 5% ~ 90% RH, 100% RH (±2% RH accuracy) |
| Effective Test Area | 50.24 cm² per chamber |
| Specimen Dimensions | Φ100 mm diameter; Specimen thickness ≤ 3 mm |
| Carrier Gas Specification | ≥ 99.999% High-Purity Dry Nitrogen (N&sub2;) |
| Test Gas Specification | ≥ 99.5% High-Purity Dry Oxygen (O&sub2;) |
| Gas Source Pressures | Gas Supply Pressure ≥ 0.1 MPa; Pneumatic Clamp ≥ 0.3 MPa |
| Dimensions & Net Weight | 760 mm × 580 mm × 420 mm; 65 kg |
| Power Supply & Rating | AC 220 V ±10%, 50 Hz / 60 Hz; Rated Power: 600 W |
Key Features & Engineering Innovations
- Coulometric P2O5 Sensor Method: Adopts the internationally recognized coulometric sensor detection technology with high sensitivity and linear response according to Faraday's law.
- 3 Independent Testing Chambers: Houses three fully separated test stations for testing three identical or disparate material specimens in parallel without mutual interference.
- Embedded Touchscreen Terminal: Integrated industrial Windows touch computer provides parameter input, real-time curve rendering, and standalone operation without external PC dependency.
- Precision Environmental Regulation: High-precision internal temperature control (15 °C ~ 45 °C ±0.2 °C) and dynamic gas humidification covering 0% up to 100% RH.
- Traceable Standard Film Calibration: Rapid calibration verification using certified polyester reference films guarantees international traceability.
- Audit-Compliant Software: Advanced software architecture with automated baseline stabilization, multi-level security permissions, and PDF reporting compliant with GMP guidelines.
Standard Scope of Delivery
| Item | Description | Quantity |
|---|---|---|
| 1 | GBPI Y310L Coulometric OTR Analyzer (3 Test Stations) | 1 Unit |
| 2 | GBPI Professional OTR Acquisition and Curve Analysis Software | 1 License |
| 3 | Traceable Certified Standard Reference Calibration Film | 1 Pkg (3 pcs) |
| 4 | Circular Specimen Punch Template (Φ100 mm) & Sealing Accessories | 1 Set |
| 5 | High-Purity Gas Pipelines, Pneumatic Hoses, and Power Cable | 1 Set |
Test Standards Compliance
- ASTM D3985: Standard Test Method for Oxygen Gas Transmission Rate Through Plastic Film and Sheeting Using a Coulometric Sensor
- ISO 15105-2: Plastics — Film and sheeting — Determination of gas-transmission rate — Part 2: Equal-pressure method (coulometric)
- ASTM F1927: Standard Test Method for Determination of Oxygen Gas Transmission Rate at Controlled Relative Humidity
- ASTM F2622: Standard Test Method for Oxygen Gas Transmission Rate Through Plastic Film and Sheeting Using Various Sensors
- DIN 53380-3: Testing of plastics — Determination of gas transmission rate — Part 3: Oxygen-specific measuring method
- JIS K7126-2: Plastics — Film and sheeting — Determination of gas-transmission rate — Part 2: Equal-pressure method
- YBB 00082003: Test Method for Oxygen Transmission Rate — Coulometric Method for Pharmaceutical Packaging Materials
Target Materials
- Flexible Packaging Films: Coextruded barrier films, EVOH barrier layers, PVDC coatings, and oriented polypropylene (BOPP).
- High-Barrier Laminates: Aluminum-plastic composite foils, vacuum metallized films, and retort pouches.
- Pharmaceutical Packaging: PTP blister packs, infusion bag films, and medical device sterile packaging.