GBPI GB-MH180 – Mask Tightness & Quantitative Fit Tester (QNFT Method)
- Automated mask tightness tester and quantitative respirator fit testing (QNFT) system
- Full testing compliance with OSHA 29 CFR 1910.134, GB 2626, GB 19083, and NIOSH protocols
- Advanced Condensation Particle Counting (CPC) technology measuring sub-micron ambient vs. in-mask aerosol levels
- Quantifies real-time Fit Factor (FF) and Total Inward Leakage (TIL) across standard breathing exercises
- Dual-port continuous sampling architecture operating at calibrated 2.0 L/min
- High-purity 99.5% isopropyl alcohol vapor condensation growth chamber for micro-particle detection
- Integrated touch tablet interface with animated exercise prompts and automatic fit test certificate generation
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The GBPI GB-MH180 is a high-performance, automated mask tightness tester and quantitative fit testing (QNFT) instrument engineered to measure the facial sealing integrity, total inward leakage (TIL), and fit factor of filtering facepiece respirators (such as N95, FFP2, FFP3, and KN95), elastomeric half-masks, and full-face breathing apparatus. Built in strict conformity with international occupational safety regulations including OSHA 29 CFR 1910.134 respiratory protection standards and GB 2626, this system eliminates subjective qualitative sweet/bitter taste tests in favor of definitive numerical aerosol concentration counting.
Even a respirator fabricated from the highest grade 99.9% meltblown electret media fails to protect frontline personnel if peripheral gaps allow contaminated ambient air to bypass the filter matrix directly into the wearer's breathing zone. Operating as a state-of-the-art mask tightness tester, the GBPI GB-MH180 utilizes miniature condensation particle counter (CPC) optics. High-purity isopropyl alcohol vapor saturates the incoming aerosol stream; inside a cooled condenser block, vapor condenses onto sub-micron particles, growing them into optically detectable micro-droplets that pass through a focused laser beam for individual single-particle counting.
Dual-Port Sampling & Automated Fit Factor Calculation
The instrument features dual sampling ports that alternate automatically between ambient room air and air extracted from inside the respirator mask cavity via a silicone sampling tube. By comparing ambient particle concentration against inside-mask concentration during standard clinical movement protocols (normal breathing, deep breathing, head side-to-side, head up-and-down, talking, and bending), the internal microprocessor automatically calculates the quantitative Fit Factor (FF) and determines immediate pass/fail status.
Standalone Operation & Regulatory Compliance
Unlike bulky systems requiring external laptop computers, the GB-MH180 integrates an onboard industrial touchscreen controller running guided multimedia animation exercises. The system logs test operator IDs, subject demographics, mask model numbers, and full exercise data into an encrypted database supporting occupational health audits.
Widely deployed in hospital infection control departments, industrial chemical complexes, pharmaceutical cleanrooms, and occupational safety testing institutes, the GB-MH180 ensures verified individual respiratory protection.
GBPI GB-MH180 Mask Tightness & Fit Tester – Technical Specifications
| Technical Parameter | Specification Details |
|---|---|
| Test Principle | Continuous Alcohol Condensation Particle Counting (CPC) Ratio Analysis |
| Applicable Standards | OSHA 29 CFR 1910.134, GB 2626, GB 19083, NIOSH QNFT Protocols |
| Sampling Flow Rate | 2.0 L/min ±0.1 L/min (Continuous electronic mass flow control) |
| Detectable Particle Size Range | 0.02 μm ~ 1.0 μm (Optically magnified via alcohol condensation) |
| Working Working Reagent | 99.5% High-Purity Isopropyl Alcohol (IPA reagent reservoir) |
| Concentration Measurement Range | 0 ~ 100,000 particles/cm³ |
| Calculated Metrics | Fit Factor (FF: 1 to >10,000) and Total Inward Leakage (TIL: 0% to 100%) |
| Sampling Channels | Dual automated alternating channels (Ambient air reference + In-mask breathing zone) |
| User Interface & Software | Integrated color touchscreen with guided OSHA/GB exercise animations |
| Operating Environment | Temperature: 0 ~ 35 °C; Humidity: 0 ~ 95% RH non-condensing |
| Acoustic Noise Level | < 65 dB(A) (Quiet hospital clinic operation) |
| Overall Dimensions & Weight | Dimensions: 360 × 280 × 220 mm; Weight: ~8.5 kg; Power: AC 220 V / 110 V |
Key Features & Engineering Highlights
- Quantitative Fit Testing (QNFT): Provides objective, reproducible numerical Fit Factor measurements meeting OSHA and NIOSH rules.
- Condensation Particle Counting (CPC): Detects sub-micron aerosol particles down to 0.02 μm with exceptional counting efficiency.
- Dual Alternating Sampling Lines: Rapidly switches between ambient room background and inner-mask sampling with zero sample lag.
- Guided Interactive Animation: Touchscreen displays real-time exercise prompts (deep breathing, talking, head motion) for tested personnel.
- Compact Benchtop / Portable Footprint: Weighing under 9 kg, the unit travels easily between industrial sites and hospital clinics.
- Automated Fit Test Certificate Generation: Direct USB export and printing of individualized employee respiratory fit certifications.
- Universal Mask Compatibility: Works with all N95/N99, FFP1/FFP2/FFP3, surgical masks, PAPR hoods, and elastomeric masks.
Standard Package & Accessories
| Item Description | Quantity |
|---|---|
| GBPI GB-MH180 Mask Tightness & Fit Tester Mainframe | 1 Unit |
| Alcohol Cartridge Assembly & Storage Chamber | 1 Set |
| Dual Twin-Wire Silicone Sampling Tubes with Neck Strap | 2 Sets |
| Disposable Mask Sampling Piercing Probe Kit & Insertion Tool | 1 Kit (100 Pcs) |
| Zero-Check HEPA Filter Capsule | 1 Pc |
| Power Supply Cable, USB Flash Drive & Calibration Certificate | 1 Set |
Target Industry Applications
Hospital Infection Control
Annual OSHA respiratory fit testing of doctors, nurses, and isolation ward staff wearing N95, FFP2, and surgical respirators.
Industrial Chemical & Manufacturing
Validating worker facial fit on elastomeric half-masks and full-face respirators in petrochemical and manufacturing plants.
Pharmaceutical Cleanroom Operations
Verifying face seal containment of sterile cleanroom operators working in sterile filling lines and high-potency API synthesis.
Emergency Response & Fire Services
Testing seal integrity of emergency hazmat escape hoods and SCBA respirators for first responders.