GBPI GB-BFE – Mask Bacterial Filtration Efficiency (BFE) Tester
- Automated bacterial filtration efficiency tester for medical face masks and surgical drapes
- Full testing compliance with EN 14683, ASTM F2101, YY 0469, and YY/T 0969
- Dual-route 6-stage Andersen cascade impactor sampling system operating at calibrated 28.3 L/min
- Precision aerosol nebulizer delivering viable bacterial challenge aerosols with mean diameter of (3.0 ± 0.3) μm
- Negative pressure biosafety test chamber with high-efficiency exhaust HEPA filtration (≥99.99% @ 0.3 μm)
- Digital peristaltic feed pump regulating liquid culture flow rate from 0.006 to 3.0 mL/min
- Integrated color touchscreen display, internal UV sterilization lamp, and automated decontamination purge cycle
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The GBPI GB-BFE is a specialized, bio-containment bacterial filtration efficiency tester engineered to evaluate the percentage retention of viable bacterial aerosols by medical face masks, surgical coverings, protective gowns, and sterile non-woven barrier materials. Designed in rigorous compliance with recognized international health standards including EN 14683 (medical face masks — requirements and test methods), ASTM F2101 (standard test method for evaluating the bacterial filtration efficiency of medical face mask materials), and YY 0469, this testing system delivers certified microbiological barrier validation.
During clinical procedures, healthcare professionals and surgical patients require dependable protection against liquid droplets and bio-aerosols expelled during coughing, sneezing, and speaking. The standard bacterial filtration test challenges the protective material with an aerosolized suspension of Staphylococcus aureus bacteria, demanding strict aerodynamic particle size distribution and zero leakage across the test rig. Operating as an advanced bacterial filtration efficiency tester, the GBPI GB-BFE houses a dual-line six-stage Andersen cascade impactor within a negative-pressure biosafety enclosure, ensuring complete operator safety and preventing laboratory environment bio-contamination.
Dual-Route Six-Stage Andersen Cascade Impactors
The system features two parallel six-stage viable particle Andersen impactors: Route A acts as the control sampling path to verify the positive bacterial challenge concentration (2200 ± 500 CFU), while Route B samples air transmitted through the clamped face mask specimen. Each impactor operates at a tightly calibrated flow rate of 28.3 L/min (1.0 CFM), classifying bacterial colonies across six aerodynamic cutoff stages ranging from >7.0 μm down to 0.65 μm onto standard agar Petri dishes.
Integrated Biosafety & HEPA Filtration
To safeguard operators from pathogenic bio-aerosols, the entire testing chamber operates under continuous negative pressure (-90 to -120 Pa) with an internal exhaust system discharging through a high-efficiency particulate air (HEPA) filter rated at ≥99.99% capture efficiency for 0.3 μm particles. An integrated germicidal UV lamp allows thorough chamber decontamination between testing runs.
Widely adopted by medical device certification institutes, non-woven textile manufacturers, and healthcare regulatory laboratories, the GB-BFE provides accurate, reproducible BFE data essential for surgical mask CE and FDA 510(k) clearances.
GBPI GB-BFE Bacterial Filtration Efficiency Tester – Technical Specifications
| Technical Parameter | Specification Details |
|---|---|
| Test Principle | Dual Andersen 6-Stage Cascade Impactor Bio-Aerosol Impaction |
| Applicable Standards | EN 14683, ASTM F2101, YY 0469, YY/T 0969 |
| Sampling Flow Rates | Route A & Route B: 28.3 L/min (Resolution: 0.1 L/min; Accuracy: ±2.5%) |
| Spray Aerosol Flow Rate | 8.0 ~ 10.0 L/min (Continuously regulated; Accuracy: ±2.5%) |
| Bacterial Aerosol Mass Median Diameter | Mean Diameter: (3.0 ± 0.3) μm; Geometric Standard Deviation ≤ 1.5 |
| Positive Control Challenge Level | 2200 ± 500 CFU (Colony Forming Units) per test cycle |
| Peristaltic Pump Liquid Flow Range | 0.006 ~ 3.0 mL/min (Digital speed regulation; Accuracy: ±2.5%) |
| Andersen Impactor Cutoff Stages | Stage 1: >7 μm; Stage 2: 4.7~7 μm; Stage 3: 3.3~4.7 μm; Stage 4: 2.1~3.3 μm; Stage 5: 1.1~2.1 μm; Stage 6: 0.65~1.1 μm |
| Aerosol Chamber Negative Pressure | -90 Pa ~ -120 Pa (Continuous digital pressure differential monitoring) |
| Cabinet Negative Pressure | -50 Pa ~ -200 Pa (Exhaust flow rate ≥ 5 m³/min) |
| Exhaust HEPA Filter Efficiency | ≥ 99.99% capture efficiency for particles > 0.3 μm |
| Overall Dimensions & Weight | Main Unit: 1180 × 650 × 1300 mm; Stand: 1180 × 650 × 600 mm; Net Weight: 150 kg |
Key Features & Engineering Highlights
- Compliance with EN 14683 & ASTM F2101: Fully adheres to global bacterial filtration standards for Type I, Type II, and Type IIR medical masks.
- Dual Six-Stage Andersen Cascade Impactors: Parallel control and sample sampling channels eliminate inter-test aerosol variability.
- Precision Bio-Aerosol Generation: Produces calibrated bacterial droplets centered at (3.0 ± 0.3) μm using certified S. aureus challenges.
- Hermetic Biosafety Cabinet Design: Dual-door negative pressure enclosure with tempered glass front shield protects operators from exposure.
- Exhaust HEPA Air Filtration: High-efficiency HEPA filtration ensures 99.99% containment of residual viable bacterial particles.
- Built-In UV Sterilization Lamp: Provides automated germicidal UV decontamination of testing chambers between experimental protocols.
- High-Capacity Data Storage: Stores over 100,000 historical test records with USB export and external printer integration.
Standard Package & Accessories
| Item Description | Quantity |
|---|---|
| GBPI GB-BFE Bacterial Filtration Efficiency Tester Mainframe Cabinet | 1 Unit |
| Heavy-Duty Mobile Supporting Stand Frame (Adjustable Height) | 1 Set |
| Six-Stage Viable Particle Andersen Cascade Impactors | 2 Sets (Route A & B) |
| Precision Bacterial Aerosol Nebulizer & Chamber Assembly | 1 Set |
| Integrated Peristaltic Pump & Silicone Feed Lines | 1 Set |
| Exhaust HEPA Filter Unit & Internal UV Germicidal Lamp | 1 Set |
| Operating Manual & Factory Calibration Certificate | 1 Set |
Target Industry Applications
Surgical & Medical Face Masks
Certifying bacterial filtration efficiency for EN 14683 Type I (≥95%), Type II (≥98%), and Type IIR (≥98%) surgical masks.
Medical Non-Woven Fabrics
Evaluating raw meltblown, spunbond, and SMS composite non-woven media for medical gowns, caps, and sterilization wraps.
Pharmaceutical Cleanroom Apparel
Verifying microbiological barrier integrity of cleanroom coveralls, hoods, and sterile processing garments.
Inspection Agencies & Institutes
Essential testing apparatus for national metrology bodies, biomedical testing laboratories, and FDA/CE compliance centers.