GBPI GBR – Hot Tack & Heat Seal Testing Machine
- Precision hot tack and heat seal strength testing machine for flexible packaging films and laminated barrier materials
- Full testing compliance with ASTM F1921 (Method A & Method B), ASTM F2029, QB/T 2358, and YBB 00122003
- Measures instantaneous hot seal bonding strength immediately after sealing jaw separation prior to joint cooling
- Sealing temperature range from Room Temperature ~ 250 °C with PID thermal precision of ±0.2 °C
- High-speed pneumatic peeling stroke with precision load cell measuring hot tack forces up to 200 N (±0.5% FS)
- Adjustable cooling delay time (0 ~ 999.9 s) and variable peeling velocities from 100 to 3,000 mm/min
- Integrated touchscreen control terminal and dedicated PC software with automated hot tack curve modeling and GMP audit trails
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The GBPI GBR is an advanced, high-precision hot tack testing machine engineered to evaluate the hot tack strength, heat sealability, and peel resistance of thermoplastic films, laminated barrier webs, coextruded polyolefins, and flexible packaging substrates. Manufactured in strict conformance with standardized hot tack protocols including ASTM F1921 (standard test methods for hot seal strength / hot tack of thermoplastic polymers and blends comprising the flexible surfaces of a package), ASTM F2029, and QB/T 2358, this state-of-the-art instrument provides packaging engineers with the precise thermal bonding data required to optimize modern high-speed packaging machinery.
In high-speed vertical form-fill-seal (VFFS) and horizontal packaging lines, packaged products (such as heavy powders, granules, liquids, or snack foods) drop directly onto newly formed bottom end-seals fractions of a second after the sealing jaws open. If the hot seal lacks sufficient cohesive bonding strength before cooling to ambient temperature, the package ruptures immediately, resulting in costly downtime and product contamination. Operating as a specialized hot tack testing machine, the GBPI GBR integrates precision pneumatic sealing jaws with a high-speed mechanical tensile peeling carriage. The instrument automatically seals the specimen under precisely controlled temperature, pressure, and dwell time, and then immediately separates the heated jaws and pulls the molten seal apart at regulated speeds up to 3,000 mm/min, accurately measuring the peak bonding force exerted while the polymer seal remains in its semi-molten state.
Dual ASTM F1921 Test Method Compliance
The GBR supports both standardized ASTM F1921 test modes: Method A (pneumatic seal separation) and Method B (spring-loaded displacement peel), giving packaging developers the ability to simulate different pouch-forming and filling mechanics accurately.
Precision Thermal & High-Speed Peel Dynamics
Independent digital PID heating circuits maintain upper and lower jaw temperatures up to 250 °C within ±0.2 °C. An ultra-fast response S-beam load cell captures instantaneous force transients at 1000 Hz data acquisition frequency.
The instrument features an integrated color touchscreen terminal and PC software displaying real-time hot tack versus temperature curves, allowing technicians to pinpoint the exact hot tack seal window and optimal packing line velocity.
GBPI GBR Hot Tack & Heat Seal Tester – Technical Specifications
| Technical Parameter | Specification Details |
|---|---|
| Test Principle | ASTM F1921 Hot Tack & Cold Heat Seal Peel Method |
| Applicable Standards | ASTM F1921 (Method A & B), ASTM F2029, ASTM F88, QB/T 2358, YBB 00122003 |
| Sealing Temperature Range | Room Temperature ~ 250 °C (Independent upper & lower jaws) |
| Temperature Control Accuracy | ±0.2 °C |
| Sealing Dwell Time Range | 0.1 s ~ 999.9 s |
| Sealing Pressure Range | 0.05 MPa ~ 0.7 MPa (Pneumatic regulation) |
| Cooling Delay Time | 0.01 s ~ 999.9 s (Interval between jaw release and peel actuation) |
| Peeling Speed Range | 100 ~ 3,000 mm/min stepless adjustable |
| Hot Tack Load Cell Capacity | 0 ~ 200 N (High-speed dynamic response transducer) |
| Force Accuracy & Resolution | ±0.5% FS; Resolution: 0.01 N |
| Sealing Jaw Dimensions | 100 mm × 10 mm (Custom sealing profiles available upon request) |
| Pneumatic Air Source Requirement | 0.5 ~ 0.8 MPa clean dry compressed air (Φ6 mm connector) |
| Dimensions & Net Weight | 600 mm × 420 mm × 720 mm; 55 kg |
| Power Supply & Rating | AC 220 V ±10%, 50 Hz / 60 Hz; Rated Power: 1,200 W |
Key Features & Engineering Innovations
- Integrated Hot Tack & Heat Seal Testing: Determines both immediate hot seal strength (hot tack) and fully cooled ultimate peel strength on a single platform.
- Dual ASTM F1921 Method A & B Execution: Fully compliant with both standard hot tack testing methodologies for complete packaging qualification.
- Micro-Second High-Speed Peeling Carriage: Driven by precision pneumatic and servo actuators to pull seals at speeds up to 3000 mm/min immediately upon jaw release.
- Independent Upper and Lower Thermal Control: Dual digital PID circuits maintain jaw temperatures up to 250 °C (±0.2 °C) for asymmetrical barrier laminates.
- High-Frequency 1000 Hz Data Sampling: Captures rapid dynamic peak rupture forces occurring during the first fractions of a second following seal separation.
- Interactive Color Touchscreen Interface: Features standalone touch control alongside comprehensive PC workstation software for automated hot tack curve overlays.
Standard Scope of Delivery
| Item | Description | Quantity |
|---|---|---|
| 1 | GBPI GBR Hot Tack & Heat Seal Testing Machine Main Unit | 1 Unit |
| 2 | High-Speed Dynamic S-Beam Load Cell (200 N installed) | 1 Set |
| 3 | Pneumatic Heated Sealing Jaws & High-Speed Peeling Grips | 1 Set |
| 4 | GBPI Professional Hot Tack Curve Analysis Software Workstation | 1 License |
| 5 | Pneumatic Air Supply Hoses, Foot Switch, and Power Cord | 1 Set |
| 6 | Factory Calibration Verification Certificate & Technical Manual | 1 Set |
Test Standards Compliance
- ASTM F1921: Standard Test Methods for Hot Seal Strength (Hot Tack) of Thermoplastic Polymers and Blends Comprising the Flexible Surfaces of a Package
- ASTM F2029: Standard Practices for Making Laboratory Heatseals for Determination of Heatsealability of Flexible Barrier Webs
- ASTM F88: Standard Test Method for Seal Strength of Flexible Barrier Materials
- QB/T 2358: Test method for heat seal strength of plastic film packaging
- YBB 00122003: Heat sealing test method for pharmaceutical packaging materials
Target Materials
- High-Speed Packaging Films: VFFS and HFFS packaging webs, snack food laminates, and flow-wrap barrier films.
- Coextruded Barrier Polymers: PE, PP, metallocene PE, ionomer (Surlyn), and EVOH heat-sealable layers.
- Pharmaceutical & Medical Packaging: Sterile medical pouch seals, liquid unit-dose sachets, and transdermal packaging.